PROCESS ENGINEERING
  1. Home
  2. PROCESS ENGINEERING

An engineering system established based on accumulated data and experience to cope with various needs
Creating products that meet customers’ ever-changing needs
Our Process Engineering Dept. aims to be an “Only One” company with advanced engineering by offering a lineup of units suitable for distilling, food, beverage, cosmetics, and medicine and pharmaceuticals plants, etc.

  1. PHARMACEUTICAL
  2. BEER
  3. BEVERAGE

Hygienic Mixing Unit Preparing and mixing facilities

  1. PHARMACEUTICAL

Application

Product mixing, stirring, and filtering.

Features

  • C/SIP can be performed.
  • Reduced space through unitization
  • Compatible with in-line filter integrity testing
  • Process can be reduced through unitization and function/performance testing at plants
  • Design, construction, and validation packaged support
Mixing unit
Utllity unit
Filtration unit

Hygienic Pressure Control Tank Unit Pressure control tank unit

  1. PHARMACEUTICAL
  2. BEVERAGE

Application

Pre-filling storage requiring strict filling accuracy

Features

  • Space-saving design
  • CIP/SIP can be performed
  • Possible to perform filling under aseptic conditions
  • Compatible with electro politic specification
  • Outside dimensions (50ℓ storage tank): 1300 W x 750 D x 1800 H

Validation & maintenance Validation and maintenance

  1. PHARMACEUTICAL
  2. BEER
  3. BEVERAGE

Application

  • Installation qualification (IQ)
  • Operation qualification (OQ)
  • Replacement of consumable parts such as valves, etc
  • Replacement of packings for pipes.
  • System maintenance

Hygienic Tank Hygienic Tank

  1. PHARMACEUTICAL
  2. BEER
  3. BEVERAGE

Application

Hygienic stainless-steel tanks each process, utility, and CIP

Features

  • Compatible with various finishes such as buffing, electropolishing, etc
  • Compatible with pressure vessels Manufacturing capacity
  • Diameter: Up to Φ3200 (within trailer transportable range)
  • Weight: Up to 2.8t (Empty weight)
  • Overall height: Up to 6000H

Hygienic Design and Construction Hygienic piping design and construction

  1. PHARMACEUTICAL
  2. BEER
  3. BEVERAGE

Features

  • Based on accumulated experience and results
  • Worker-friendly design and construction through simulation of maintenance and operation
  • Full support ensures that the project is carried out smoothly by participating from the planning stage

Hygienic Shell and Tube Heat Exchanger Hygienic double-tube sheet type heat exchanger

  1. PHARMACEUTICAL
  2. BEER
  3. BEVERAGE

Application

Heating/Cooling of purified water, distilled water, process liquid, etc

Features

  • Double-tube sheet prevents contamination
  • No liquid pooling
  • Reduces loads applied to liquid-feed pump, etc. by minimizing pressure loss
  • Excellent cleaning
  • SIP can be performed
  • Compatible with electropolishing specifications
  • Easy to maintain

Hygienic Design for Valve Manifold Valve manifold design and manufacturing

  1. BEER
  2. BEVERAGE

Application

Connection of valves process liquid, gas, CIP

Features

  • There is little liquid loss and excellent cleaning characteristics because the valve interval is minimized
  • Space-saving design
  • On-site work and be reduced
  • Contributes to preventing contamination through assembly at plant

Hygienic Valve Control Head Valve control head

  1. PHARMACEUTICAL
  2. BEER
  3. BEVERAGE

Features

  • Spaces for solenoid valve panel/control panel can be reduced because the control head equipped with a solenoid valve.
  • Reduces construction costs by simplifying the wiring conduit construction.
  • Possible to connect 62 units/buss by series wiring.
  • Easy to maintain with simple instrumentation
  • Cable can be extended to 200m/ASi power supply. (Termination is required.)
  • Possible to connect 62 valves/buss
  • Possible to supply power and send communication signals using only 1 ASi cable
  • Cable can be extended to 200m /ASi power supply. (Termination is required.)
Conventional system
ASi system

Hygienic CIP Unit CIP Unit

  1. PHARMACEUTICAL
  2. BEER
  3. BEVERAGE

Application

Supplies CIP liquid to the process tank and pipes

Features

  • Space-saving design
  • User programming
  • User-defined setting of valves
  • Easy to operate and monitor
  • Double-tube sheet heat exchanger

Type

  • 100ℓ/min S-1
  • 200ℓ/min S-2
  • 400ℓ/min S-3
  • 600ℓ/min S-4

Options

  • Recorder
  • Flow meter
  • Operation record
  • Linkage with other facilities
  • Addition of dosing tank
  • Recovery type

Hygienic UHT Unit UHT Unit

  1. BEVERAGE

Application

Sterilizing and cooling of foods, pharmaceuticals, cosmetics, etc

Features

  • No contamination of product liquid by heating cooling media (Double-tube sheet(S&T) heat exchanger)
  • Excellent cleaning characteristics
  • Easy to maintain
  • Wide applicable flow rate range

Option

  • Linkage with other facilities
  • Operation history
  • Double-tube sheet heat exchanger

Hygienic tank Safety Equipment Tank safety equipment

  1. BEER

Application

Protection of tank from positive and negative pressure

Features

  • Tank cleaning function (rotary spray cleaner)
  • Equipped with built-in cleaning function
  • Material of liquid contact area: SUS304
  • Positive pressure side: Set to 0.02 to 0.19MPa
  • Negative pressure side: Set to -1.5kPa